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Chlorine Emergency Kit (100 Kg Cylinder)

1 MAIN PRESSURE BOLT 1 No
2 MAIN PRESSURE BOLT WING NUTS 2Nos
3 THE RODS 2Nos
4 PRESSURE BOLT 1No
5 DOKING BOLTS 2Nos
6 PRESSURE PLATE WITH GASKET 1No
7 CHAIN 1No
8 “S” HOOKS 2Nos
9 DOCK PLATE 1No
10 GASKET 1No
11 HOOD WITH VALVE ADAPTER 1No
12 BASE PLATE 1No
13 NUTS 2Nos
14 TAP BAR 1No
15 TAPER PIN 1No
16 YOKE CLAMP 1No
17 BLIND NIPPER 1No
18 LEAD WASHERS 5Nos
19 TOKE CLAMP SPANNER 1No
20 M S TAPER HOSE NIPPER 1No
21 JUBILEE CLIPS 2Nos
22 1/2” PVC PIPE 5mtrs
23 GAS MASK WITH CANISTER FOR CHLORINE 1set
24 AMONIA SOLYTION 450ML
25 AMONIA TORCH 1No
26 RUBBER FRAME GOGGLE 1No
27 PVC GLOVES 2Pairs
28 PVC APRONS (CHEST) 2Nos
29 HAMMER 1No
30 KEY FOR VALVE SPINDLE 1No
31 CHLORINE VALVE 1No
32 5/8 BSP CAP NUT 1No
33 FIX SPANNERS 2Nos
34 SCREW DRIVER 1No

Chlorine Ton Container Repair Kit (900 Kg )

1. Tie road 2Nos
2. ½” Nut/Washers 8Nos.
3. Front bar with sq. block 1No.
4. Front Hood with gasket 1No.
5. Hood pressure bolt 1No.
6. Chlorine valve for hood 1No.
7. Back bar with sq. block 1No.
8. Plug hood with gasket 1No.
9. Plug hood Pressure bolt 1No.
10. Nylon tit ropes 2Nos.
11. Dock plate S hooks 1No.
12. Docking bolt 4Nos.
13. Link chain 3mtrs.
14. Pressure plate with gasket 1No.
15. Pressure plate bolt 1No.
16. Taper pin 1No.
17. Yoke clamp 1No.
18. Blind nipper 1No.
19. Lead washers 5Nos.
20. Yoke clamp spanner 1No.
21. M.S. hose nipper 1No.
22. Jubilee clip 2Nos.
23. ½” PVC tube 5mtrs.
24. screw Driver 1No.
25. Gas Mask (Canister type) 1No.
26. Ammonia solution (with torch) 450ml.
27. Rubber frame goggle 1Nc.
28. Hand gloves 2pairs.
29. Hammer 1No.
30. Chest Apron 2Nos.
31. Key for valve spinde 1No.
32. Fix spanners 3Nos.

Construction and Function




The vacuum change – over device ensures a continuous gas supply for gas dosing systems by changing the gas supply over in time from the empty supply battery to stand by battery.
The vacuum change – over device is operable without auxiliary power. From which battery the gas is supplied, is indicated visually but as the option the change over position can also be remote indicated 2 reed contact. As soon as the vacuum rises to a value of about 3-4 m ws/ 78”-118” wc, which can be caused by an empty or closed supply battery, the change over function is triggered.
The change – over device can be used in connection with the chlorine dosing units C 105 and V 107 or V 115.
NOTE: If the chlorine gas dosing units are retrofitted with the change – over device, a compensation for the main regulator has to be provided.

Technical Data

Medium CL2,SO2
Maximum flow rate 10 kg/h CL2,SO2 500 PPD CL2,SO2
Minimum flow rate >= 50 g/h CL2,SO2 >= 2.5 PPD CL2,SO2
Optional connections PE – tube 8 X 11
For max 4 kg/h CL2,SO2
PE- tube 10 X 4
For max 10 kg/h CL2,SO2
PVC – pipe DN 10
For max 10 kg/h CL2,SO2
PE – tube ½” od.
3/8” NPT threaded up to 200 ppd(USA)
PE – tube 3/8” od.
3/8” NPT threaded up to 500 ppd(USA)
Materials PVC / viton / FEP / glass silver / hastelloy C
Weight IP 65 / IP 67
Area Of Operation about 2 kg

Electrical Data

Supply voltage max. 75 V DC / 50 V AC
Power Consumption 1 A
Wattage max. 50 W



Installation

Connect the vacuum change – over device at the inlet side to two vacuum regulators and at the outlet side to the chlorine gas dosing unit. The inlet connections for the vacuum regulators are marked with the inscriptions IN I and IN II, the connection for the chlorine dosing unit with OUT.
The vacuum lines between the vacuum regulators and the change – over device should be kept as short as possible and should not exceed a maximum length of 6 m. Thus a minimum pressure loss can be ensured.
A pre-condition for trouble – free functioning of the vacuum change – over device is the tightness of all lines and connection.
The vacuum change – over device should be installed as depicted in figure 1 on the following page.

Empty Remote indicator

To indicate the level of the supply battery electrically, it is possible to equip the change – over device with a empty remote indicator that can be mounted directly onto the standard indication body. The vacuum change – over device can also be retrofitted with this remote indicator. The remote indication is achieved via a magnet and 2 reed contacts operating as make contact.
sectional drawing of the remote indicator

Commissioning

After having completed the insatallation continue ommissioning the change - over device. Warning : There device must be commissioned only by qualified personnel strictly complying with the instruction for handling the hazardous substance chlorine. The qualified staff must wear protective clothing and gas mask when doing the work described in the following.

Note : Prior to the initial starting all parts carrying chlorine gas have to checked for leaks.

Leak Test of the vacuum Side

Close the connecting valves of the drums or cylinders. Start the injector. There upon the vacuum lines are evacuated and in this operating state the change – over device switch uncontrollably. After about 10 minutes the Rota meter must not indicate a flow. If Rota meter yet indicate the flow, the complete dosing system must be checked for possible leak. Warning : as pre condition for the leak test the chlorine gas dosing unit must be evacuated and free of chlorine gas and the injector be in operation. To check the single component of the dosing system, disconnect the vacuum line between the vacuum regulator and the Rota meter one after another and close them tight with the finger. If the Rota meter stops indicating a flow after having disconnected one of the vacuum lines, the leak has to be at the disconnected components.

Leak Test of the vacuum Side

Stop the injector. Open the connecting valves of the drums or cylinders by about one revolution. Check the connecting parts and inlet valves of the vacuum regulators for leak by mean of ammonia close by the relevant parts and squeezing a little bit of the ammonia gas out of the bottle. If there is chlorine gas escaping anywhere, white vapor develops. Warning : Even the slightest detected leaks have to be removed immediately.

First Commissioning

After the leak test terminated successfully, the vacuum change – over device can be commissioned. Entirely open the connecting valve of the drums or cylinder. Start the injector. There after chlorine gas is dosed. The position of the indicator pin of the chnge – over device signals from which battery the chlorine gas is supplied.

First Commissioning

Open all cylinders of drums and start the injector. Close the supply battery that is in Operation. The change – over device switches the gas supply over to the stand by battery after a short period of time (that depends on the dosing quantity and the length of the line) Then check, if the changing over from the stand by battery to the former supply battery function, as well. Open again all cylinder or drums. The vacuum change – over device is now ready for operation.

Equipment Per System :




The system consists of Hoods for covering the chlorine tonner / cylinder where chlorine gas outlet valves are fitted. The storage tank are fabricated as one piece. Highly efficient centrifugal blowers of suitable size, necessary Hoods and Ductings are provided as per the number of tonner / cylinder accounted for service. Centrifugal pumps for caustic solution re- circulation is also a part of the tonner based system.

1. FRP HOOD FOR CHLORINE TONNER / CYLINDER – FULL HOOD :

The system consists of a hood covering the complete chlorine tonner / cylinder where liquid / gas chlorine outlet valves are fitted. Hoodas are provided with 20 mm peripheral air gap for entry of fresh air during working of system.

2. FRP DUCTING :

Required quantity of FRP Ducting of size 150 MM ID is provided for leaked chlorine gas from Hoods to Centrifugal Blowers and From Blowers to absorption tank.

3. BLOWER WITH ELECTRIC MOTOR (FOR Cylinder) :

The system consists of 1 No. of highly efficient centrifugal blower of 500 M3/Hr at 800 mm WG capacity for suction of leaked chlorine from Hoods to the Absorption Tank.

4. BLOWER WITH ELECTRIC MOTOR (FOR Toner) :

The system consists of 2 Nos. of highly efficient centrifugal blower for suction of leaked chlorine from Hoods to the Absorption Tank.

5. DAMPER FOR FRP DUCTING :

01 No. FRP Dampers of size 150 mm ID is provided at discharge line of Blower and per Hoods 01 No. FRP Dampers of size 150 mm ID is provided at suction line of Blower to control the flow of Chlo – Air mixture through FRP ducting.

6. PRESSURE INDICATOR ON CAUSTIC PUMP DISCHARGE (FOR Toner) :

01 No. Pressure Indicator is provided on discharge line of Caustic Pump for indication of caustic line pressure.

7. PRESSURE INDICATOR ON BLOWER DISCHARGE :

01 No. Pressure Indicator is provided on discharge line of Blower for indication of pressure of Blower Discharge Line.

8. CAUSTIC SOLUTION TANK (For Toner) :

01 No. Caustic Tank of Capacity 8 M3 made of PP + FRP is provided for storage of 20 % conc. Caustic Solution. The Caustic Tank consists of :

01 No. – Level Indicator of Glass Tube type for indication of level of caustic solution in the tank. Various Nozzles for inlet and outlet of caustic solution, Drain Valve with Drain Line, Overflow Line, Water Supply Inlet Line, Manhole, Vent, Diffuser etc.

9. CAUSTIC SOLUTION TANK (For Cylinder) :

01 No. Caustic Tank of Capacity 3 M3 made of PP + FRP is provided for storage of 20 % conc. Caustic Solution. The Caustic Tank consists of :

01 No. – Level Indicator of Glass Tube type for indication of level of caustic solution in the tank. Various Nozzles for inlet and outlet of caustic solution, Drain Valve with Drain Line, Overflow Line, Water Supply Inlet Line, Manhole, Vent, Diffuser etc.

10. CAUSTIC SERVICE PIPING :

Required quantity of PP Caustic Service Piping of size 63 mm OD, 50 mm OD and 90 mm OD as per standard DIN : 8077 / 8078 is provided for re-circulation of caustic solution.

11. ‘Y’ TYPE STRAINER FOR CAUSTIC SERVICE (For Toner) :

01 No. Polypropylene ‘Y’ Type Strainer of size 2 “ is provided on Caustic Service line at suction line of Caustic Pump to avoid passage of small particles.

12. NON RETURN VALVE FOR CAUSTIC SERVICE (For Toner):

01 No. Polypropylene Non Return Valve of size 2 “ is provided on caustic service line at discharge of Caustic Pump.

13. CAUSTIC RE – CIRCULATING PUMP WITH ELECTRIC MOTOR (For Toner) :

01 No. Caustic Re-Circulating Pump of capacity 10 M3/Hr at 10 Mtr head along with suitable motor is provided on caustic solution line to re – circulate the caustic solution in to the absorption tank.

14. WATER SUPPLY PIPING FOR CAUSTIC TANK :

Required quantity of GI water supply pipe of size 1 “ to deliver water into the Caustic Tank for dilution of Conc. Caustic Solution. LUBRICATION SCHEDULE The lubrication schedule is mainly required for the rotating parts of the Caustic Pumps and Blowers. The Caustic Pumps and Blowers are required to be lubricated once in three months time. Caustic Pumps shall be replenished with oil as per SAE – 30 or equivalent.
Meggar test the motor and check for direction of rotation.
Check for foreign material inside the Blower.
Check the Impeller and remove any material formed on the blades.
Rotate the Impeller by hand and see whether it is rotating freely without any friction of the sides.
When the direction etc. are checked, start the Blower.

GENERAL WRITE- UP OF CHLORINE GAS ABSORPTION SYSTEM FOR TONNERS / CYLINDERS IN THE CHLORINATION ROOM

CHLORINE GAS ABSORPTION CAPACITY = 1000 KG/HR (For Tonner)
CHLORINE GAS ABSORPTION CAPACITY = 100 KG/HR (For Cylinder)
LEAKED CHLORINE ABSORPTION SYSTEM

The system is designed to absorb leakage of chlorine leaking from one filled Toner / Cylinder in one hour time. The system is designed to absorb the chlorine gas and not liquid chlorine leaked from the Toner / Cylinder. To stop the leakage of liquid chlorine from toner is the difficult task as the liquid chlorine expands as soon as it enters into the atmosphere. Normally as soon as you find the liquid chlorine is leaking from the valve or body of the toner, you must rotate the toner in 180 degree to convert the liquid chlorine leakage into gas chlorine leakage. The chances is very less for leakage of liquid chlorine from cylinders because it is always used in vertical position.

PROCESS DESCRIPTION OF ABSORPTION SYSTEM :

The system is designed to absorb leakage of chlorine leaking from one filled Toner / Cylinder in one hour time. The system is designed to absorb the chlorine gas and not liquid chlorine leaked from the Toner / Cylinder. To stop the leakage of liquid chlorine from toner is the difficult task as the liquid chlorine expands as soon as it enters into the atmosphere. Normally as soon as you find the liquid chlorine is leaking from the valve or body of the toner, you must rotate the toner in 180 degree to convert the liquid chlorine leakage into gas chlorine leakage. The chances is very less for leakage of liquid chlorine from cylinders because it is always used in vertical position.

Data Sheet for Breathing Appratus - Safety Equipments

automatic positive pressure compressed air breathing apparatus comprising of pa 90 series:- antistatic backplate made from hige strength composite material having a high degree of chamical and impact

Resistance
harness which allows for easy fitting and removal
with a pressure reduser featuring a spare medium pressure conection and safety pressure relife valve.
an advanced piston design atomotic positive pressure push in type lung demand valve.
a cylinder strap for accomodating all types and sizes of cylinedrs having a camlock arrangement.
the whistle warning unit is mounted on the left shoulder strap.
a pressure gauge with luminous dial calibrated in bars.
the face mask is the famous pamorana nova pp positive pressure universal.
neoprene self-demisting face mask.
replaceble visor speech trans mitter, loaded expirator valve.
spring loaded cylinder vavel to avoid accidental closing.
provision for second lung demand valve connection .
provision for air line conection.
cylinder having 200/300 bar pressure, 6 ltr water capacity duration of 30/45 minutes approved by certificate.

Appovals :approved to en 137, certificate no. 000713 issued by sgs yarsely & lloyed’s register off shipping certificate no. med 0050313 for main application quality standards iso:9001, bs 5750 part-i.

Certificates : cylinder certificate, cylinder valve certificate & noc from the department of explosive will be provided with the supply. hand carrying case made out of lldp material which is light and strong to accommodate compressed air breathing apparatus sets………

Safety Shower & Wash Detail

This Print is the Property of Chlorotech Eng. Co. It is to be used only for the Purpose for which it was lent and must not be used in any way detrimental to the interest of this company and is subject to return on demand.